Chiller Capacity Formula:
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The Water Chiller Size Calculator determines the required chiller capacity in tons based on flow rate and temperature difference. Proper chiller sizing is essential for efficient cooling system performance and energy optimization.
The calculator uses the chiller capacity formula:
Where:
Explanation: This formula calculates the cooling capacity required to remove heat from water based on flow rate and the desired temperature drop.
Details: Proper chiller sizing ensures optimal system performance, energy efficiency, and prevents issues like short cycling or inadequate cooling capacity.
Tips: Enter flow rate in GPM and temperature difference in °F. Both values must be positive numbers for accurate calculation.
Q1: What is the constant 500 in the formula?
A: The constant 500 converts the calculation to tons of refrigeration (1 ton = 12,000 BTU/hr, and 1 GPM × 1°F = 500 BTU/hr).
Q2: What is a typical temperature difference for chiller systems?
A: Typical ΔT ranges from 8°F to 15°F for most industrial and commercial applications, depending on system requirements.
Q3: How does flow rate affect chiller capacity?
A: Higher flow rates require more chiller capacity to achieve the same temperature drop, as more water needs to be cooled.
Q4: What factors should be considered beyond this calculation?
A: Consider heat load from equipment, ambient conditions, safety factors (10-20%), and future expansion requirements.
Q5: Can this calculator be used for all types of chillers?
A: This formula is primarily for water-cooled systems. Air-cooled and other specialized chillers may require additional considerations.